Owning a roll forming machine is a significant investment for any UK metal fabrication, roofing, or construction business. To keep your equipment running smoothly and maximise its operational lifespan, regular maintenance and servicing are essential.

This guide breaks down the critical aspects of maintaining roll forming machines in the UK, covering daily, monthly, and yearly maintenance tasks, common repair issues, the importance of local support, and best practices to extend your machine’s life.

Daily, Monthly, and Yearly Maintenance Schedules

Proper scheduling of maintenance tasks helps avoid costly downtime and improves machine performance.

Daily Maintenance

Clean machine surfaces, rollers, and tooling to remove debris and dust
Check lubrication points and apply grease/oil as specified
Inspect coil feeding and guide alignment
Listen for unusual noises during operation
Verify safety guards and emergency stops are functional

Monthly Maintenance

Inspect shear blades and cutting systems for wear and sharpness
Check roller alignment and adjust if necessary using feeler gauges
Inspect hydraulic and pneumatic lines for leaks or damage
Test electrical connections and control panels for faults
Clean filters and air supply components (if applicable)

Yearly Maintenance

Full machine inspection and calibration by qualified technician
Replace worn tooling and rollers proactively
Check motor bearings and drive systems
Inspect gearboxes and chains for wear or tension issues
Update control software and firmware where applicable

Common Repair Issues UK Operators Face

Even with good maintenance, roll forming machines can encounter issues. The most frequent problems include:

Misalignment of rollers leading to warped or inconsistent profiles
Wear or damage to shear blades causing burrs or rough cuts
Motor or drive system failures reducing machine speed or causing stoppages
Hydraulic leaks affecting cutting or punching operations
Electrical faults in PLCs, sensors, or wiring causing erratic machine behaviour
Roller surface damage that scratches or dents material

Prompt diagnosis and repair are vital to minimise scrap and downtime.

Importance of Local Support and Spare Parts Availability

UK manufacturers and fabricators benefit hugely from local technical support and quick access to spare parts:

Faster response times for emergency repairs
Reduced machine downtime with stocked replacement components
Expert guidance on troubleshooting and upgrades
On-site servicing and preventive maintenance plans
Compliance with UK safety and CE standards

Choosing a supplier with a strong UK presence ensures your machine stays productive year-round.

How to Extend the Lifespan of Your Roll Forming Machine

Maximising your investment involves more than just reactive repairs. Follow these tips to keep your machine running longer and better:

Stick to the recommended maintenance schedules
Train operators on correct machine use and safety
Use quality lubricants and genuine replacement parts
Avoid overloading the machine beyond designed material thickness or speed
Maintain a clean working environment free from dust and debris
Schedule regular professional inspections and recalibrations

Maintenance Services and Recommendations from Machine Matcher

At Machine Matcher, we offer tailored maintenance and servicing packages for UK roll forming machines:

Routine inspections and preventive maintenance to catch issues early
On-site servicing by certified engineers across the UK
Fast delivery of genuine spare parts for all major machine brands
Remote support and troubleshooting guidance to resolve minor faults quickly
Operator training focused on maintenance best practices and safety

Our goal is to keep your machine running efficiently with minimal downtime, ensuring your production targets are met without compromise.

Need Maintenance or Service Support in the UK?

Whether you want to set up a maintenance plan, need urgent repairs, or seek expert advice on extending your machine’s life, Machine Matcher is here to help.

Roll Forming Machine Maintenance & Servicing in the UK: What You Need to Know

This guide breaks down the critical aspects of maintaining roll forming machines in the UK