In the dynamic landscape of the UK’s construction and manufacturing industries, the demand for efficient, precise, and versatile machinery is growing rapidly. The Light Gauge Steel Roll Forming Machine stands out as a key player, designed to meet the diverse needs of manufacturers and fabricators across England, Wales, Scotland, and Ireland. This machine offers a reliable solution for producing a wide range of light gauge steel profiles used extensively in modern construction and industrial applications.

What is a Light Gauge Steel Roll Forming Machine?

A light gauge steel roll forming machine is a specialized industrial machine used to form and shape thin steel coils into predefined profiles with high precision and efficiency. Unlike traditional fabrication methods, roll forming continuously bends metal sheet or strips at room temperature, resulting in consistent, accurate profiles with excellent structural integrity.

These machines are custom-built to meet the specific profile requirements of customers, ensuring flexibility and adaptability to various project needs in the UK.

Machine Technical Specifications

Specification	Details
Machine Type:	Light Gauge Steel Roll Forming Machine
Production Speed:	Up to 25 meters per minute
Material Thickness Range:	0.3 mm to 1.5 mm
Material Width Range:	100 mm to 600 mm
Material Types:	Galvanized Steel, Cold Rolled Steel, Aluminum, Zinc-coated Steel
Material Yield Strength:	Typically 230 to 550 MPa (33 to 80 ksi)
Roller Material:	Hardened Steel Alloy
Roller Surface Treatment:	Chrome Plated / Nitride Treated
Number of Forming Stations:	15 to 20 stations
Roller Shaft Diameter:	60 mm
Shaft Material:	High-Strength Steel
Main Drive Type:	Servo Motor Drive
Power (UK):	380V, 50 Hz, 3-Phase
Motor Power:	7.5 kW to 15 kW
Cutting Method:	Hydraulic Shear or Flying Cut-off
Blade Material:	Tungsten Carbide Steel
Control Type:	PLC Control System with Touchscreen Interface
Operating Mode:	Fully Automatic / Semi-Automatic
De-coiling System:	Hydraulic Decoiler with Motorized Control
Punching/Notching System:	Optional, CNC Controlled Punching/Notching
Machine Frame:	Welded Steel Frame
Thickness of Frame Steel:	25 mm Thick Plates
Profile Shape:	Customizable (C-channels, U-channels, Studs, Tracks, etc.)
Profile Width and Depth:	Customer Specified, typically 50 mm to 300 mm wide, 20 mm to 100 mm deep
Length Tolerance:	± 2 mm
Safety Features:	Protective Covers, Guards, Emergency Stop Button, Overload Protection System

Location & Delivery

All machines are new and custom-built to meet each customer’s precise profile and production requirements. We proudly serve the entire United Kingdom, including England, Wales, Scotland, and Ireland, with efficient delivery and installation support. Our machines come with a one-year warranty from the date of dispatch, along with durable maintenance and repair support to ensure your machine stays in peak condition.

Industries Served

The light gauge steel roll forming machine caters to a broad range of industries in the UK, including:

Construction: Manufacturing steel framing components like studs, tracks, and channels used in drywall partitioning, roofing, and cladding systems.
Automotive: Fabrication of lightweight steel parts and reinforcements for vehicle bodies.
Furniture: Production of metal frames and components for office and household furniture.
HVAC: Creation of ductwork components and structural supports.
Agriculture: Manufacture of steel sections for storage buildings, greenhouses, and fencing.
Electrical and Utilities: Production of cable trays, ladder racks, and electrical enclosures.

Machine Type & Capabilities

This machine is capable of producing a variety of light gauge steel profiles with excellent precision and speed. Its servo-driven system allows for smooth, continuous forming, ensuring consistent quality with minimal material waste. The option for CNC-controlled punching and notching enables the integration of holes and cut-outs directly during the forming process, streamlining assembly for customers.

Example Uses:

Fabricating drywall studs and tracks used in commercial and residential buildings.
Producing metal roofing and cladding components tailored to UK building regulations.
Creating structural profiles for modular and prefabricated buildings.
Manufacturing custom steel components for automotive frames.

Frequently Asked Questions (FAQs)

Q: Can the machine be customized for our specific profile?

A: Yes. Every machine is custom-built to match your exact profile specifications and production needs, ensuring maximum efficiency and precision.

Q: What type of materials are typically used with this machine?

A: Common materials include galvanized steel, cold-rolled steel, aluminum, and zinc-coated steel with thicknesses ranging from 0.3 mm to 1.5 mm. Yield strength typically ranges between 230 MPa to 550 MPa (33 to 80 ksi).

Q: What is the typical lead time for manufacturing and shipping?

A: Production usually takes between 30 to 60 days. Shipping times vary depending on the destination port within the UK but are arranged to ensure timely delivery.

Q: Is remote installation support available?

A: Yes, we offer remote video guidance for installation, and on-site installation assistance can be arranged upon request.

Q: What safety features are included?

A: The machine is equipped with protective covers and guards, emergency stop buttons, and an overload protection system to ensure safe operation.

Q: What is the power supply requirement for this machine in the UK?

A: The machine operates on 380V, 50 Hz, 3-phase power supply, compatible with standard UK industrial electrical systems.

Conclusion

The Light Gauge Steel Roll Forming Machine is a vital asset for UK manufacturers requiring precise, efficient, and customizable solutions for producing light gauge steel profiles. Whether you are in construction, automotive, furniture, or any other industry relying on steel profile components, this machine offers the quality and versatility needed to succeed.

With full customization, robust safety features, and comprehensive support including warranty and installation assistance, this machine is tailored to meet the demands of businesses across England, Wales, Scotland, and Ireland.

If you are looking to upgrade your production capabilities with a reliable, high-performance light gauge steel roll forming machine, this solution is designed specifically for your needs in the UK.