Composite Floor Deck Roll Forming Machine
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The Composite Floor Deck Roll Forming Machine is a robust, precision-engineered roll forming solution designed for the efficient production of composite floor decking profiles. Manufactured and supplied for clients across the United Kingdom—including England, Wales, Scotland, and Ireland—this machine is ideal for contractors, fabricators, and manufacturers involved in commercial, industrial, and residential construction sectors.
Composite floor decking plays a critical role in modern construction, offering a durable, lightweight structural flooring system often combined with concrete to provide enhanced load-bearing capacity and fire resistance. This machine enables high-speed, accurate forming of these essential profiles, helping clients meet project demands while ensuring consistent quality.
Machine Technical Specifications
| Specification | Details |
|---|---|
| Machine Type | Composite Floor Deck Roll Forming Machine |
| Production Speed | Up to 15-25 meters per minute |
| Material Thickness Range | 0.8 mm – 2.0 mm |
| Material Width Range | 600 mm – 1200 mm |
| Material Types | Galvanized Steel, Cold Rolled Steel, Aluminium |
| Material Yield Strength | Up to 550 MPa (80 ksi) |
| Roller Material | High-grade hardened steel |
| Roller Surface Treatment | Chrome plated for durability |
| Number of Forming Stations | 15 – 20 stations (depending on profile) |
| Roller Shaft Diameter | 70 mm |
| Shaft Material | Alloy Steel |
| Main Drive Type | Gearbox driven by AC motor |
| Power (for UK location) | 380V, 50 Hz, 3-phase |
| Motor Power | 15 – 22 kW |
| Cutting Method | Hydraulic flying shear |
| Blade Material | Tungsten steel alloy |
| Control Type | PLC control with HMI touchscreen |
| Operating Mode | Automatic / Semi-automatic |
| De-coiling System | Hydraulic powered uncoiler |
| Punching/Notching System | Optional hydraulic punching station |
| Machine Frame | Welded steel frame with powder coating |
| Thickness of Frame Steel | 20 – 25 mm |
| Profile Shape | Composite floor decking profile |
| Profile Width and Depth | Customizable, typical widths 600–1200 mm, depth 50–100 mm |
| Length Tolerance | ± 2 mm |
| Safety Features | Protective covers/guards, emergency stop button, overload protection system |
Machine Description and Capabilities
This roll forming machine is designed specifically to produce composite floor deck profiles with precision and reliability. It supports a variety of steel and metal materials commonly used in the UK construction industry, allowing flexibility in gauge and strength to accommodate different structural requirements.
Key features include:
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High Production Speed: Enables fast throughput to meet demanding project timelines.
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Customizable Profile Shapes: Adaptable tooling to create customer-specific decking profiles.
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Automated Control System: PLC control with touch screen for ease of operation and repeatability.
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Integrated Cutting System: Precise hydraulic or flying shear cutting ensures accurate panel lengths.
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Durable Construction: Heavy-duty frame and components designed for continuous industrial use.
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Safety Systems: Full protective guarding, emergency stop, and overload protection to ensure operator safety.
Industries Served
The Composite Floor Deck Roll Forming Machine primarily caters to the following industries:
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Construction and Building: For producing floor decking used in commercial, industrial, and residential buildings.
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Civil Engineering: Infrastructure projects requiring durable flooring solutions.
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Steel Fabrication: Companies specializing in structural steel and metal products.
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Precast Concrete Manufacturing: Facilities producing composite slab floors.
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Architectural Metalwork: Custom flooring and architectural decking applications.
Examples of utilization include manufacturing decking panels for multi-story buildings, bridges, parking garages, and warehouses, where composite floor decks serve as formwork and reinforcement for concrete floors.
Customization and Support
Q: Can the machine be customized for our specific composite floor deck profile?
A: Yes, the machine tooling and profile design can be fully customized to meet your exact profile and production requirements.
Q: Is remote installation support available?
A: Yes, remote video guidance is offered, and on-site installation support is available upon request.
Q: What is the lead time for manufacturing and shipping?
A: Production typically takes between 30 to 60 days depending on complexity, with shipping times varying based on your UK location.
Q: What types of materials and gauges are compatible with this machine?
A: The machine supports galvanized steel, cold-rolled steel, and aluminium within a thickness range of 0.8 mm to 2.0 mm and yield strengths up to 550 MPa (80 ksi).
Location and Warranty
All machines supplied are brand new and custom-built to meet the customer’s specific profile and operational needs. Delivery and installation services cover all areas of the United Kingdom, including England, Wales, Scotland, and Ireland. Each machine comes with a comprehensive one-year warranty starting from the date of dispatch, backed by durable maintenance and repair support to ensure maximum uptime and productivity.
If you need a high-performance, reliable Composite Floor Deck Roll Forming Machine for your UK business, this machine is engineered to deliver precision, speed, and quality that align with the demanding standards of the construction and fabrication industries.
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