Floor Deck Roll Forming Machine

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Our Floor Deck Roll Forming Machine is a robust, high-precision roll forming system designed to manufacture a wide range of composite floor decking profiles used extensively in commercial, residential, and industrial construction projects throughout the United Kingdom. Built to exacting standards, this machine offers exceptional reliability, efficiency, and customization to meet specific project needs across England, Wales, Scotland, and Ireland.

Floor decking profiles produced by this machine are crucial in modern construction for providing durable, lightweight, and structurally sound floor systems that combine steel decking with concrete slabs. The machine is well-suited for manufacturers, contractors, and suppliers looking to produce high-quality floor decking panels with consistent dimensions and excellent surface finish.

Machine Technical Specifications

• Machine Type: Floor Deck Roll Forming Machine
• Production Speed: Up to 15 meters per minute (customizable depending on profile and material)
• Material Thickness Range: 0.7 mm to 1.6 mm
• Material Width Range: 800 mm to 1250 mm (adjustable for specific profiles)
• Material Types: Galvanized Steel, Pre-painted Steel, Aluminum
• Material Yield Strength: Up to 350 MPa (approx. 50 ksi)
• Roller Material: Hardened Steel (GCr15 or equivalent)
• Roller Surface Treatment: Polished and chrome plated for durability and smooth forming
• Number of Forming Stations: 15 – 20 stations depending on profile complexity
• Roller Shaft Diameter: 60 mm (heavy duty)
• Shaft Material: High-quality alloy steel, heat-treated
• Main Drive Type: Gearbox transmission with motor drive
• Power (UK specification): 380V, 50 Hz, 3 phase (customized to UK standards)
• Motor Power: 7.5 kW – 15 kW depending on machine size and profile
• Cutting Method: Hydraulic shear cutting
• Blade Material: High-strength alloy steel, heat treated
• Control Type: PLC control system with touch screen interface
• Operating Mode: Automatic, semi-automatic modes available
• De-coiling System: Hydraulic/manual uncoiler compatible with 3-ton coils
• Punching/Notching System: Optional, hydraulic punching and notching integrated for profile holes or slots
• Machine Frame: Heavy-duty welded steel frame for maximum stability
• Thickness of Frame Steel: 20 – 25 mm
• Profile Shape: Composite floor decking profiles (trapezoidal, dovetail, or custom)
• Profile Width and Depth: Widths typically 750-1200 mm; Depths from 30 mm to 100 mm depending on design
• Length Tolerance: ± 3 mm (customizable)
• Safety Features:
  • Protective covers and guards around rollers and cutting sections
  • Emergency stop buttons at multiple points
  • Overload protection system on motor and hydraulic components
• Remote Installation Support: Yes, we offer remote video guidance; on-site installation available on request.

Industries Served

• Construction & Building: Used for producing composite floor decks that serve as permanent formwork and reinforcement in multi-story buildings, commercial complexes, warehouses, and bridges.

• Civil Engineering: For infrastructure projects requiring durable floor panels and decking solutions.

• Manufacturing: Suppliers and fabricators producing metal decking components for structural applications.

• Property Development: Assisting developers in meeting modern safety and load-bearing standards for floors.

• Modular and Prefabricated Buildings: Floor deck panels for fast assembly and reliable floor structures.

Machine Type & Capabilities

This Floor Deck Roll Forming Machine is engineered to form steel coils into precise floor decking profiles with high-speed production capabilities. It handles various gauges of galvanized steel or aluminum materials and can be tailored to produce specific floor deck profiles including trapezoidal, dovetail, and other composite designs.

Typical uses include producing floor decks that combine with concrete to create composite slabs providing excellent load distribution, fire resistance, and sound insulation in buildings.

Frequently Asked Questions (Q&A)

Q: Can the machine be customized to produce our specific floor deck profile?
A: Yes, every machine is custom-built to meet your specific profile dimensions, material type, and production requirements.

Q: What is the lead time for manufacturing and delivery?
A: Typically, production takes 30 to 60 days. Shipping times vary depending on destination but delivery is available throughout the UK including England, Wales, Scotland, and Ireland.

Q: What materials are typically used with this machine, and what gauge?
A: Most common materials include galvanized steel and pre-painted steel with thickness from 0.7 mm up to 1.6 mm, with yield strengths around 350 MPa (50 ksi).

Q: Does the machine support automatic cutting and punching?
A: Yes, hydraulic cutting is standard, and punching/notching can be integrated as an option.

Q: What after-sales support is available?
A: All machines come with a one-year warranty from dispatch. We provide maintenance, repair support, and remote assistance to ensure smooth operation.

Summary

Our Floor Deck Roll Forming Machine provides UK manufacturers and contractors with a powerful, flexible, and reliable solution to produce composite floor decking profiles essential for modern building projects. With full customization, robust design, and advanced controls, it is ideal for delivering consistent quality and high production efficiency across England, Wales, Scotland, and Ireland. Backed by comprehensive warranty and support, this machine ensures your investment yields long-term value and operational success.